Next Packaging Machinery Private Limited

An automatic rotary cup filling and sealing machine is a specialized packaging equipment designed to efficiently fill and seal cups in a continuous rotary motion. These machines are commonly used in industries such as food and beverage, dairy, pharmaceuticals, and other similar sectors where pre-formed cups need to be filled and sealed with various products. Here's a detailed description of the key features and functionalities of an automatic rotary cup filling and sealing machine:
Rotary Design:
The machine is built on a rotary platform that moves in a circular motion, allowing for a continuous and high-speed filling and sealing process.Material Handling:
A conveyor system or indexing mechanism is employed to move cups from the loading station through the different processing stations on the rotary platform.Cup Dispensing and Orientation:
A cup dispensing mechanism ensures the cups are properly positioned and oriented before entering the filling and sealing stations.Filling Station:
The filling station is equipped with volumetric or gravimetric fillers, depending on the product type. It accurately dispenses the predetermined amount of product into each cup.Sealing Station:
The sealing station is responsible for securely sealing the cups. This can involve heat sealing, induction sealing, or other sealing methods depending on the packaging material and product requirements.Lidding or Covering:
If the cups require a lid or cover, a station is dedicated to placing and sealing the lids onto the cups.Rotary Indexing System:
The rotary indexing system ensures that each cup undergoes the filling and sealing process at precise intervals. It also enables the continuous flow of cups through the machine.Cleaning and Sanitization:
Some machines are designed with features for easy cleaning and sanitization, crucial in industries with strict hygiene requirements.Labeling and Coding:
Additional stations for labeling and coding may be integrated to add product information, barcodes, or expiration dates to the packaging.Control System:
The machine is equipped with a control system, often through an Human-Machine Interface (HMI), that allows operators to set parameters, monitor the machine's performance, and make adjustments as needed.Quality Control and Inspection:
Sensors and vision systems are incorporated to ensure the proper filling levels and the integrity of seals. This contributes to maintaining quality control and identifying any defects in the packaging process.Safety Features:
Safety measures, including emergency stop buttons, safety interlocks, and guards, are integrated to protect operators and prevent accidents.Automatic rotary cup filling and sealing machines are versatile and can handle a variety of cup sizes and types of products, makin#cuppackingmachine #curdcupsealingmachine#cupfillingandsealingmachine#lassicuppackingmachine#yogurtcupsealer#cupsealer #glasssealingmachine 

Next Packaging Machinery's Pick Fill and Seal Machine With Granule Filler is a complete solution of your packaging need for your pre-made pouches, the pick system pick the pouches through suction cup while the filling system for granules like lentils, Grains, Whole Spices, Pulses, etc. and then the sealing system seals the pouches.
Working: 1. Pre-made pouches are placed in the stacker in the machine.                2. The vacuum suction hand pulls the pouches from the bottom opening then one by one.                3. Next the pouch moves to the granule filling station where the claws hold the pouch exactly under the filling nozzle.                4. Then the sealing jaw seals the pouch and you get the finished product.
A PFS is an automatic equipment this machine is ideal for Large Scale Production. Suitable for industries like food, cosmetics, chemical, Pharmaceutical, etc.

Next Packaging's premium quality Automatic FFS Machine/ pouch packaging machine filling with advanced vibration based filler system is used to fill granules and free flow powders like tea, coffee beans, sugar, seeds, almonds, cashews, wheat, lentils (dal), nuts, wafers, micro and small components in pouches, bottle or any containers.
In certain conditions, this stainless steel variant can be used to fill powder even in the pouches. But the powder to be filled must not be too fine or oily. Instead it should be dry and free-flowing so that the granule filling variant can work seamlessly. This model has been equipped with load cell based weighing technology for accurate filling of granules as per the pre-set quantity. With packing range between 1 and 100 grams per pack, this budget-friendly model's hopper capacity is much larger and its sturdy design means low maintenance costs. The stainless steel contact parts add to the machine's durability.
Easy to dismantle for cleaning purposes, its wiring mechanism is located in a separate outside cabin. Highly acknowledged for its unmatched efficiency due to the minor telescopic volume adjustment feature, the deviation rate is less than or equal to 1 per cent. The accuracy may vary according to the size of the product/granules. Our FFS unit is also heavy duty, Full Stainless steel make, the machine is center seal machine Machine has a control panel which can control functions like to set the length of pouches, temperature of heaters, Activate or deactivate of I mark sensor, and many other important functions, This model is suitable for 100 gm packaging of products, and the FFS unis is complete Motorized machine. This machine can make continuous chain of pouch and also it can cut the pouch individually single-single pcs. If you have different width of rolls then you have to get different sizes of chutes that is called change parts.
Operation:In granule filler Before filling, the operator has to manually adjust the vibratory feeder of the machine as per the quantity of the granules to be filled so that pre-set quantity can be filled in an accurate and precise manner. Quantity per pack has also to be determined in advance. In FFS machine operator hast to set the rolls, set the suitable pouch length Then, press the 'Start' Button and the machine will start working and the pouch packaging will be done.

Next Packaging Machinery's FFS Machine With Powder Filling System for filling Powders like powdered masala, talcum powder, Flour (Atta), Salt, Jaggery Powder, Toner Powder, etc. Having a fully automatic system this machine can give high production also used for medium production range. Ideal for industries like Food, Pharmaceutical, Cosmetic, etc. 
Working: There is a Hopper on the Powder filling system where a batch of product is fed. The roll dispenser is set up from there the roll comes vertically downward position from there the vertical sealers seal the roll forming a pouch, moving forward the filling nozzles dispenses the powder from the hopper in the quantity that is set as per requirement and then seals the pouches securely making it Tamper and Leak proof. 

Semi Automatic Crown Capping Machine for tightening crown caps on the bottles like carbonated soda, ketchup bottle, etc.

 

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Next Packaging Machinery's Pick Fill and Seal with Paste Filler for filling paste product in pre-made pouches. This machine is an automated solution for packing your product like pulpy juices, syrups, chutney, cream, gel, etc. Used for large scale production ideal for Food, beverage, chemical, pharmaceuticals, etc. 
Working: 1. The machine has a Pre-made Poches stacker where you can feed the pouches in bulk.                2. The vacuum hand of the machine will take the pouches one by one move it towards the filler.                3. The crab claw system of the machine grabs the pouch and opens it.                4. Then the filler dispenses the material.                5. On to the next station the sealer jaw seals the pouch making a secure and tamper proof packaging for your product.
We Have a Wide range of Packaging Machines. You can also check other Pick Fill and Seal Machine for different requirement, Pick Fill and Seal with Powder Filler if you want to fill powder like talcum powder, Flour, Jaggery Powder etc., Pick Fill and Seal with Liquid Filler liquid like Plain Juices without particle, oils, lubricant, even less viscous plain pastes, etc. or Pick Fill and Seal with Granules Filler granules like pulses, dals, grains, etc..